Model |
CV-X100FP*1*2 |
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CV-X100 |
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Number of pixels |
• 310,000-pixel mode: |
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Camera |
Typ |
2 Colour/monochrome cameras |
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Number of connected units |
Simultaneous/individual capture |
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Camera |
Trigger |
• Supports external triggers (TRG1 to 4) and internal triggers • Supports pre-capture |
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Main processor for image processing |
DSP (Standard) |
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Number of setting registrations |
Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 |
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Number of reference images |
Each setting supports 900 images per camera (depending on SD card capacity), compress and save functions and image registration of position adjusted images. |
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Memory card |
• SD card slot x2 (SDHC compatible) |
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Camera |
Typ |
• Shutter speed adjustment • Sensitivity adjustment (1.0 to 9.0) |
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Number of tools that can be set |
Up to 100 for each camera |
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Tools |
Common |
Inspection region |
• Shapes include: rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 angles) |
|
Extract colours |
• Colour to binary, colour to greyscale, fine colour, grey |
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Camera |
Capture |
Processing |
• Possible to specify a 240,000-pixel area |
|
Scanning method |
Switches between progressive/interlace |
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Tools |
Common |
Image |
• Types: expand, shrink, remove bright noise, remove dark noise, average, median, sharpen, sobel X, sobel Y, sobel, prewitt, |
|
Presence/ |
Auto-teach, black/white-specific area, colour-specific area, shading pattern, profile pattern, shading, colour |
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Camera |
Capture |
Capture start/ |
• Can set an arbitrary capture start/end line within the image capture range. |
|
Gain adjustment |
Offset (-255 to +255), Span adjustment (0.0 to 7.9) |
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Tools |
Stain/Flaw |
Auto-teach, total stain area, each stain, black & white area, flaw on a line, flaw on a ring, flaw on a curve |
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Camera |
White balance |
Manual setting with white target |
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Tools |
Position/Angle |
Shading pattern position, profile pattern position, edge position, position and angle of line, |
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Dimensions/ |
Measure distance |
Points distance, point/Line distance, lines distance, point/circle distance, line/circle distance, circles distance |
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Camera |
Lighting |
Capable of lighting and adjustment to light intensity for each camera (When using the CA-DC21E) |
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Tools |
Dimensions/ |
Measure width |
Edge width, width (max./min.), diameter (max./min.), centre pitch, gap pitch, gap pitch (edge pairs), points distance, peak-to-peak width |
|
Line/Angle |
Line along with profile, line passing two points, bisection of two lines, angle formed by two lines |
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Intersection/ |
Line/v-line intersection, two lines intersection, centre of quadrangle, midpoint of points |
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Detect circle |
Circle along with profile, circle passing three points |
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Detect point |
Shading pattern position, profile pattern position, edge position, tip position, gravity centre of cluster |
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Common |
Display options |
• Edge graph, detect position, detect edge (profile, segment, connector dimension graph), pattern region, |
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Origin coordinates |
Origin coordinate, detection point |
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Count |
Cluster, edge, shading pattern, profile pattern |
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Identification |
Characters, 1D code, 2D code |
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Mathematical |
• Sets multiple calculation formulas with line breaks and up to 5000 characters can be entered directly with support for comment entry |
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Connector |
Dimension inspection, appearance inspection (Area), appearance inspection (Intensity), appearance inspection (Stain), |
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Utility |
Operation screen |
• 10 operation screen/1 inspection setting |
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Archived |
Typ |
• Can store the image amounts listed below as an archive to the image memory for the main unit |
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Archive |
• Max. 250 images |
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Archive |
• Max. 489 images |
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Support |
Setting |
Connector dimension |
Connector dimensional graphics can be displayed during operation |
|
Interface |
Control |
External |
4 points (2 of which support |
|
Control input |
16 points (4 of which support special function assignment) |
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Control |
Common output |
27 points (10 of which support special function assignment, includes 4 high speed outputs), |
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Total status |
1 point, NPN open collector, 50 mA max. (30 V max.) |
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Tools |
Function List |
Auto-Teach inspection, area, pattern search, ShapeTrax2, edge position, edge angle, edge width, edge pitch, |
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Utility |
Scaling |
• Can set correction values for each camera • Can select to turn correction ON/OFF for each tool |
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Interface |
Monitor output |
Analogue RGB output |
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Operation indicator |
Power ERROR LED display |
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RS-232C |
Can perform numerical value output and control I/O, supports a max. baud rate of up to 115200 bps |
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PLC-Link |
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port |
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Ethernet |
• Can output numerical values and perform control input/output |
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Mouse |
Possible to control various menus via an optional dedicated mouse (OP-87506: included with the controller) |
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Utility |
Image Strip settings |
Supports download of external image files (SD card, FTP) |
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Security settings |
• A password between 4 and 32 characters can be set and it is possible to enter capital and lowercase characters as well as numbers and symbols |
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Language |
Switched among English, Japanese, Simplified Chinese, Traditional Chinese, Korean, Thai, German, French, |
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Illumination control |
By connecting the optional Illumination Expansion Unit CA-DC21E or CA-DC10E, lighting and intensity control *4 for the LED illumination is possible |
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Utility |
Update reference value |
Can execute recalculation of the reference values |
||
Custom menu |
• Max. 100 items per camera • Supports registration by selecting items |
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Rating |
Voltage |
24 VDC ±10% |
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Consumption current |
1.9 A (2 cameras) Includes 1 A rush |
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Utility |
Tool Adjustment Navigation |
Filters images that should essentially be OK out of those that have been judged as NG to adjust mis-judgement |
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Auto-teach inspection |
Filters images that should essentially be OK out of those that have been judged NG by Auto-Teach |
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Environmental |
Operating ambient |
0 to +50°C |
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Operating ambient humidity |
35 to 85% RH (No condensation) |
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Utility |
Camera installation replication |
Reproduces the capture environment that existed when the reference image was captured |
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Statistics |
Amount of data |
Max 20,000 pieces of data per item, max. 128 items (supports batch saving to SD card) |
||
Weight |
Approx. 1250 g |
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Utility |
Statistics |
Statistical items |
Max. value, min. value, average value, deviation (3σ), OK/NG count in total status, yield, process capability index (Cpk, Cpu, Cpl) |
|
Type |
Measured list, trend graph, histogram, process monitor |
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Batch test |
Supports batch test for archived images |
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I/O monitor |
• Updates the state of the I/O terminal in real-time • Supports forced output |
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RS-232C monitor |
• Updates communication contents in real-time • Supports saving communication logs to SD card |
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Change account |
Admin/Operator/User |
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Manage files |
Supports file control with up to 1024 files |
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Remove SD Card2 |
Used to eject SD card 2 |
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Global settings |
• Communications & I/O (network/external terminal/PLC-Link/RS-232C/FTP/VNC/EtherNet/IP and PROFINET) |
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Output |
Judgement settings |
Supports the selection of tools for CAM judgement and partial judgement |
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OR terminal |
Supports the selection of terminal output status when outputting total status from the OR terminal |
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OUT terminal |
Supports the setting of items output from the parallel I/O connectors (OUT 6 to OUT 21) for tool, intra-tool, partial, and CAM judgement values |
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RS-232C (non-procedural) |
Supports the selection of output items when outputting non-procedural results with RS-232C (max. 256 items) |
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Ethernet (non-procedural) |
Supports the selection of output items when outputting non-procedural results with Ethernet (max. 256 items) |
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SD card 2 |
Supports the selection of output items when outputting results to SD card (max. 256 items) |
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PC programme |
Supports the selection of output items when outputting results to PC programme (max. 256 items) |
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PLC-Link |
Supports the selection of output items when outputting results with PLC-Link (RS-232C/Ethernet) (max. 256 items) |
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Image output |
Supports settings for image output to PC programme, FTP servers or SD card |
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Support |
Setting |
Screen display |
Possible within a range of 4% to 2500% when operating, the display position the measurement position |
|
Edge differential |
Can display edge differentiated waveform graphics with measurement values during operation |
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Profile Display |
Can display all detect position graphics for trend edge position and width during operation |
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Contrast |
Can display graphics for stain detection (stain level) during operation |
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Setting |
Cutout projection |
OCR automatic cutout projection waveform graphics can be displayed during operation |
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Defect level |
The stain level wave of trend edge stain can be displayed during operation |
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Feature display |
Can display registered/input feature for ShapeTrax2 during operation |
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Context menu |
Image capture function, change user account function, reset, remove SD Card 2 |
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Camera |
HDR |
Possible to improve the problems of blocked up shadows and blown out highlights, adjust brightness and contrast, and support multiple image capture |
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Multi-Capture |
Up to 8 images |
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Tools |
Graphic display |
Line display, circle display, point display, scale display |
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Position Adjustment |
Connector position, Shading pattern position, profile pattern position, edge position, |
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Utility |
Archived |
Typ |
• Supports output of archived image to SD cards, PC programme and FTP server • Supports output to folders for each camera • For image output, |
|
EtherNet/IP memory monitor |
• Updates communication contents in real-time • Supports forced output |
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PROFINET memory monitor |
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Tolerance overwrite function |
The specified judgement conditions and stain levels can be rewritten during operation. |
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Share judgement condition |
Judgement conditions can be shared between tools that have been set (the sharing group has an upper limit of 100 tools). |
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Connector shared data management |
Supports copying, deleting, and renaming of shared connector data |
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Output |
EtherNet/IP |
Supports the selection of output items when outputting results with EtherNet/IP (max. 64 items for bit allocation and max. 256 items for byte allocation) |
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PROFINET |
Supports the selection of output items when outputting results with PROFINET (max. 64 items for bit allocation and max. 256 items for byte allocation) |
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FTP |
Supports the selection of output items when outputting results to an FTP server (max. 256 items) |
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Support |
SD card saving function |
Supports measured values, judgement results, measurement images (can be compressed), |
||
Interface |
EtherNet/IP |
• Numerical value and control input/output using the Ethernet port enabled (Cannot be used in conjunction |
||
PROFINET |
• Numerical value and control input/output using the Ethernet port enabled (Cannot be used in conjunction with PLC-link / EtherNet/IP). |
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Camera |
Typ |
2 Colour/monochrome cameras |
||
Number of pixels |
• 310,000-pixel mode: |
|||
Camera |
Number of connected units |
Simultaneous/individual capture |
||
Camera |
Trigger |
• Supports external triggers (TRG1 to 4) and internal triggers • Supports pre-capture |
||
Main processor for image processing |
DSP (Standard) |
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Number of setting registrations |
Up to 1000 settings (depending on SD card capacity and setting contents) for SD card 1 and SD card 2 |
|||
Number of reference images |
Each setting supports 900 images per camera (depending on SD card capacity), compress and save functions and image registration of position adjusted images. |
|||
Memory card |
• SD card slot x2 (SDHC compatible) |
|||
Camera |
Typ |
• Shutter speed adjustment • Sensitivity adjustment (1.0 to 9.0) |
||
Number of tools that can be set |
Up to 100 for each camera |
|||
Tools |
Common |
Inspection region |
• Shapes include: rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 angles) |
|
Extract colours |
• Colour to binary, colour to greyscale, fine colour, grey |
|||
Camera |
Capture |
Processing |
• Possible to specify a 240,000-pixel area |
|
Scanning method |
Switches between progressive/interlace |
|||
Tools |
Common |
Image |
• Types: expand, shrink, remove bright noise, remove dark noise, average, median, sharpen, sobel X, sobel Y, sobel, prewitt, |
|
Presence/ |
Auto-teach, black/white-specific area, colour-specific area, shading pattern, profile pattern, shading, colour |
|||
Camera |
Capture |
Capture start/ |
• Can set an arbitrary capture start/end line within the image capture range. |
|
Gain adjustment |
Offset (-255 to +255), Span adjustment (0.0 to 7.9) |
|||
Tools |
Stain/Flaw |
Auto-teach, total stain area, each stain, black & white area, flaw on a line, flaw on a ring, flaw on a curve |
||
Camera |
White balance |
Manual setting with white target |
||
Tools |
Position/Angle |
Shading pattern position, profile pattern position, edge position, position and angle of line, |
||
Dimensions/ |
Measure distance |
Points distance, point/Line distance, lines distance, point/circle distance, line/circle distance, circles distance |
||
Camera |
Lighting |
Capable of lighting and adjustment to light intensity for each camera (When using the CA-DC21E) |
||
Tools |
Dimensions/ |
Measure width |
Edge width, width (max./min.), diameter (max./min.), centre pitch, gap pitch, gap pitch (edge pairs), points distance, peak-to-peak width |
|
Line/Angle |
Line along with profile, line passing two points, bisection of two lines, angle formed by two lines |
|||
Intersection/ |
Line/v-line intersection, two lines intersection, centre of quadrangle, midpoint of points |
|||
Detect circle |
Circle along with profile, circle passing three points |
|||
Detect point |
Shading pattern position, profile pattern position, edge position, tip position, gravity centre of cluster |
|||
Common |
Display options |
• Edge graph, detect position, detect edge (profile, segment, connector dimension graph), pattern region, |
||
Origin coordinates |
Origin coordinate, detection point |
|||
Count |
Cluster, edge, shading pattern, profile pattern |
|||
Identification |
Characters, 1D code, 2D code |
|||
Mathematical |
• Sets multiple calculation formulas with line breaks and up to 5000 characters can be entered directly with support for comment entry |
|||
Connector |
Dimension inspection, appearance inspection (Area), appearance inspection (Intensity), appearance inspection (Stain), |
|||
Utility |
Operation screen |
• 10 operation screen/1 inspection setting |
||
Archived |
Typ |
• Can store the image amounts listed below as an archive to the image memory for the main unit |
||
Archive |
• Max. 250 images |
|||
Archive |
• Max. 489 images |
|||
Support |
Setting |
Connector dimension |
Connector dimensional graphics can be displayed during operation |
|
Interface |
Control |
External |
4 points (2 of which support |
|
Control input |
16 points (4 of which support special function assignment) |
|||
Control |
Common output |
27 points (10 of which support special function assignment, includes 4 high speed outputs), |
||
Total status |
1 point, NPN open collector, 50 mA max. (30 V max.) |
|||
Tools |
Function List |
Auto-Teach inspection, area, pattern search, ShapeTrax2, edge position, edge angle, edge width, edge pitch, |
||
Utility |
Scaling |
• Can set correction values for each camera • Can select to turn correction ON/OFF for each tool |
||
Interface |
Monitor output |
Analogue RGB output |
||
Operation indicator |
Power ERROR LED display |
|||
RS-232C |
Can perform numerical value output and control I/O, supports a max. baud rate of up to 115200 bps |
|||
PLC-Link |
• Can output numerical values and perform control input/output using the Ethernet or RS-232C port |
|||
Ethernet |
• Can output numerical values and perform control input/output |
|||
Mouse |
Possible to control various menus via an optional dedicated mouse (OP-87506: included with the controller) |
|||
Utility |
Image Strip settings |
Supports download of external image files (SD card, FTP) |
||
Security settings |
• A password between 4 and 32 characters can be set and it is possible to enter capital and lowercase characters as well as numbers and symbols |
|||
Language |
Switched among English, Japanese, Simplified Chinese, Traditional Chinese, Korean, Thai, German, French, |
|||
Illumination control |
By connecting the optional Illumination Expansion Unit CA-DC21E or CA-DC10E, lighting and intensity control *4 for the LED illumination is possible |
|||
Utility |
Update reference value |
Can execute recalculation of the reference values |
||
Custom menu |
• Max. 100 items per camera • Supports registration by selecting items |
|||
Rating |
Voltage |
24 VDC ±10% |
||
Consumption current |
1.9 A (2 cameras) Includes 1 A rush |
|||
Utility |
Tool Adjustment Navigation |
Filters images that should essentially be OK out of those that have been judged as NG to adjust mis-judgement |
||
Auto-teach inspection |
Filters images that should essentially be OK out of those that have been judged NG by Auto-Teach |
|||
Environmental |
Operating ambient |
0 to +50°C |
||
Operating ambient humidity |
35 to 85% RH (No condensation) |
|||
Utility |
Camera installation replication |
Reproduces the capture environment that existed when the reference image was captured |
||
Statistics |
Amount of data |
Max 20,000 pieces of data per item, max. 128 items (supports batch saving to SD card) |
||
Weight |
Approx. 1250 g |
|||
Utility |
Statistics |
Statistical items |
Max. value, min. value, average value, deviation (3σ), OK/NG count in total status, yield, process capability index (Cpk, Cpu, Cpl) |
|
Type |
Measured list, trend graph, histogram, process monitor |
|||
Batch test |
Supports batch test for archived images |
|||
I/O monitor |
• Updates the state of the I/O terminal in real-time • Supports forced output |
|||
RS-232C monitor |
• Updates communication contents in real-time • Supports saving communication logs to SD card |
|||
Change account |
Admin/Operator/User |
|||
Manage files |
Supports file control with up to 1024 files |
|||
Remove SD Card2 |
Used to eject SD card 2 |
|||
Global settings |
• Communications & I/O (network/external terminal/PLC-Link/RS-232C/FTP/VNC/EtherNet/IP and PROFINET) |
|||
Output |
Judgement settings |
Supports the selection of tools for CAM judgement and partial judgement |
||
OR terminal |
Supports the selection of terminal output status when outputting total status from the OR terminal |
|||
OUT terminal |
Supports the setting of items output from the parallel I/O connectors (OUT 6 to OUT 21) for tool, intra-tool, partial, and CAM judgement values |
|||
RS-232C (non-procedural) |
Supports the selection of output items when outputting non-procedural results with RS-232C (max. 256 items) |
|||
Ethernet (non-procedural) |
Supports the selection of output items when outputting non-procedural results with Ethernet (max. 256 items) |
|||
SD card 2 |
Supports the selection of output items when outputting results to SD card (max. 256 items) |
|||
PC programme |
Supports the selection of output items when outputting results to PC programme (max. 256 items) |
|||
PLC-Link |
Supports the selection of output items when outputting results with PLC-Link (RS-232C/Ethernet) (max. 256 items) |
|||
Image output |
Supports settings for image output to PC programme, FTP servers or SD card |
|||
Support |
Setting |
Screen display |
Possible within a range of 4% to 2500% when operating, the display position the measurement position |
|
Edge differential |
Can display edge differentiated waveform graphics with measurement values during operation |
|||
Profile Display |
Can display all detect position graphics for trend edge position and width during operation |
|||
Contrast |
Can display graphics for stain detection (stain level) during operation |
|||
Setting |
Cutout projection |
OCR automatic cutout projection waveform graphics can be displayed during operation |
||
Defect level |
The stain level wave of trend edge stain can be displayed during operation |
|||
Feature display |
Can display registered/input feature for ShapeTrax2 during operation |
|||
Context menu |
Image capture function, change user account function, reset, remove SD Card 2 |
|||
*1 The letters that follow the model numbers, such as F/A/M/E, describe differences in the software. For details, see the user manual |
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